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Our Set Up

Aluminium Cold Chamber High Pressure Die Castings like Crank Cases, Gear Box Cover, Starter Mounting Plate, Handle Bar For Piaggio, Body 76T, Valve Body Casting, Intermediate Flange Casting, Manufacturer, Supplier, Exporter, Kolhapur, Maharashtra, India


LAND AND BUILDINGS :

The total area of the Plot is 41,000 Sq. Ft. In the plot a Heavy Duty Industrial Shed for production of size 7,000 Sq. ft. is erected. Additional 1000 Sq.Ft. shed is constructed for Shot Blasting activity. There are also other buildings such as Office, Stores, Security Cabin, and Laboratory etc. The open space is also available for further expansion.

POWER & WATER : The power is taken from MSEDCL of 265 KW which is backed up by our own Generators of 200 & 20 KVA. Sufficient water is available for 24 hours from own Bore with RO Plant.

PLANT & MACHINERY : Following machines are available for production.

Description Capacity / Size
FRECH Germany make Horizontal Cold Chamber machine DAK 580 with Real Time Control, Auto Dosing System & Spraying System and Fanuc Robot for fully automatic cell 640 Ton. - 01 No.
LK make Horizontal Cold Chamber Machine 630 Ton. - 01 No.
LK make Horizontal Cold Chamber Machine 280 Ton. - 01 No.
Greenson make Melting cum Holding Furnace 500 Kg. - 01 No.
200 Kg. - 01 No.
Westofen make Melting Furnace
SKR make Melting Furnace
Heatcarb make Dosinng Furnace
800 Kg. - 01 No.
300 Kg. - 01 No.
500 Kg. - 01 No.
Febtech make Nitrogen Degassing unit 01 No.
Spectomax make Spectrometer for Alloy Inspection (Ordered) 01 No.
Saroj (FIE) make BHN Hardness Tester 01 No.
Remote Controlled OH Crane Kone make 5 Ton. - 01 No.
Shree Shakti Make 300 Kg Hanger Type Shot Blasting Machine 01 No.
Various equipments required for Quality Control -


Manufacturing Facility
Key Machine List

Sr. No.
Machine Name Make Specification Year of Purchase
1 HPDC - 1
FRECH
580T
2012
2 HPDC - 2
LK
630T
2018
3 HPDC - 3
LK
280T
2018
4 SHOT BLASTING MACHINE
SS
300 KG
2014
5 ROBOT
FANUC
6 AXIS
2014
6 MELTING FURNACE
WESTOFEN
800 KG
2016
7 MELTING FURNACE GTT 500 KG 2014
8 MELTING FURNACE SKR 300 KG 2018
9 MELTING FURNACE Heatcarb 500 KG 2018
10 MELTING FURNACE
GTT
200 KG
2016
11 TRIMMING MACHINE
ESS ENG
20 TON
2017
12 COMPRESSOR
KASER
8 BAR
2013
13 RO PLANT
JRD
500 LPH
2014
14 DG
POWERICA
20 / 200 KVA
2013
15 CRANE
KONE CRANES
5 T
2013
16 N2 DEGASSING UNIT
FEB TECH
- 2014

 

HPDC Manufacturing Facility
Manufacturing Facility
Manufacturing Facility
Machine
Make
No
580 T FRECH 01
630 T
LK
01
280 T
LK
01
TOTAL
03

Manufacturing Facility
Machine
Make
No
800 MF
Westofen
01
300 MF
SKR
01
500 MF
GTT
01
500 MF
Heatcarb
01
200 MF
GTT
01
TOTAL 05

Manufacturing Facility
Machine
Make
No.
6 Axis Robot FANUC
01
TOTAL 01

Manufacturing Facility
Machine
Make
No.
Trimming Press
SS Engineers
01
TOTAL 01

Shot Blasting Machine
Manufacturing Facility
Machine
Make
No.
Shot Blasting
Shree Shakti
01
TOTAL 01

RO Water Treatment Plant
RO Water Treatment Plant
Machine
Make
No.
RO Water Treatment Plant
Shree Shakti
01
TOTAL 01

N2 Degassing
Machine
Make No.
N2 Degassing
Feb Tech
01
TOTAL 01

Manufacturing Facility
Machine
Make
No.
EOT Crane
Kone Crane
01
TOTAL 01

Testing Facility
BHN Hardness Tester
BHN Hardness Tester
Machine
Make
No.
BHN Hardness Tester
Saroj
01
TOTAL 01

Manufacturing Facility
Equipment
Make
No.
Height Gauge
NTMT
01
TOTAL 01

Nitrogen Degassing Unit
Nitrogen Degassing Unit
Fully Automatic Robotic Cell
Fully Automatic Robotic Cell
Fully Automatic Robotic Cell
Fully Automatic Robotic Cell